Gen. 2 Toyota GR Yaris Sump Guard Kit
Our Gen 2 Sump Guard Kit for the Toyota GR Yaris is an advanced version suitable for the facelift of the GR Yaris model from 2024 onwards and has been developed for uncompromising use on snow, gravel and demanding rally tracks.
Whether on icy tracks, fast gravel sections or tough rally stages – this system offers maximum protection for the sensitive components in the front of the vehicle and is specifically tailored to the requirements of the Gen 2 platform.
Protection concept
The kit includes a solid aluminum underbody protection plate to protect:
Motor
transmission
Front axle carrier / subframe
Depending on the chosen version, different materials are used:
Lightweight Version
5 mm EN5754 Aluminium
Optimized ratio of protection to weight
Ideal for ambitious drivers, winter use and sporty gravel riding
Pro Version
6 mm EN6082 Aluminium
Significantly higher structural strength
Integrated, additionally reinforced mounting bar with vertical struts
Further developed based on experience gained from international rally events under extreme conditions
Designed for stage and recce vehicles as well as uncompromising competitive use
The Pro version is consistently designed for maximum durability under the toughest conditions.
High-strength mounting structure
The sump guard mounting bar is made of high-strength 40 x 2.5 mm steel tubing.
Direct attachment to the standard front subframe mounting points of the Gen 2 platform
Using original Toyota mounting screws
No modifications to the vehicle are required.
Quick and easy plug-and-play assembly
In the Pro version, additional vertical reinforcements ensure maximum stability under extreme loads.
Front bumper underride protection (composite)
To protect the front bumper, the kit includes an additional composite underbody protection for the front apron.
This was developed specifically for the Gen 2 front geometry using 3D scanning and CAD design in order to:
Exact fit
Optimal integration
Easy assembly
to ensure.
The shape was modeled in CAD, manufactured as a positive body using 3D printing, and then used as the basis for the production tool. This modern manufacturing process enables one of the most precise solutions on the market for the GR Yaris Gen 2.
Additional reinforcements
To ensure maximum load-bearing capacity, additional brackets were designed for the front underride guard.
These connect:
The side areas of the mounting bar
With standard mounting points on the longitudinal beams
The result is an exceptionally stable front structure. In practice, this means that a GR Yaris Gen 2 with the kit installed can be lifted at the bumper corner – a clear indication of the system's structural strength.
Increased chassis stiffness
An additional advantage of the system is the increased front-end stiffness.
The kit connects:
4 front subframe mounting points
2 additional attachment points on the longitudinal beams
This constructive connection results in significantly improved torsional rigidity – integrated into a fully bolted solution without vehicle modification.
Technical data
Lightweight Version
Total weight: approx. 29 kg
5 mm EN5754 aluminum underride guard
Standard mounting
Pro Version
Total weight: approx. 32 kg
6 mm EN6082 aluminum underride guard
Reinforced mounting bar with internal vertical struts
Scope of delivery (both versions)
Aluminum underride guard / skid plate
Sump Guard Mountable
Front bumper underride protection (composite)
Mounting brackets for front underride protection
All necessary fasteners
A notice:
This product is designed for motorsport and off-road use.
